SPZ Premium

SPZ Premium is a high-quality, reliable coating that protects the steel from corrosion.

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Category: Stabilis Tags: anti-corrosion, repair and maintenance

Features	Corrosive Resistance
Paints	Metal Paint, Surface Treatment
Size	1 Litre, 2 Litres, 5 Litres
Colors	Grey, Silver

Description

Looking for a reliable, high-quality coating that will protect your steel from corrosion? Look no further than SPZ Premium. This advanced film galvanizing coating uses ultra-fine atomized zinc dust, treated with nanotechnology, to provide long-term protection against rust and corrosion. With a 94% zinc content in the dry film, SPZ Premium is one of the most effective cathodic protection coatings on the market. The special resin used in the coating bonds electrochemically with the metal surface for an even stronger bond. SPZ Premium is also non-toxic and does not contain Xylene, Toluene, MEK, or Methylene Chloride, making it safe for use in a wide range of environments.

Features

Good durability in a wide range of corrosive environments. Complied with ISO12944-6 C5I / C5M High Durability.
Easy to use – spray, brush, roller
Excellent adhesion properties to blasted steel and hot dip galvanizing structures.
Excellent anti-corrosion and rust-inhibiting properties.
Resistant to mechanical shocks, abrasion, and erosion.
Will not crack, flake, or peel off.
Effective, Reliable, and Cost Saving for assets maintenance.
Excellent to replenish existing SPZ coating, aged galvanized, and repair of hot dip galvanizing structures.
Enable two coats duplex system for corrosion and cosmetics purposes.

Typical Uses

Repair and maintenance of bare metal damaged zinc substrate and hot-dip galvanization. Anti-corrosion primer for steel structures such as internal and external pipelines, silos, tanks, sheets of corrugated steel, fences, gates, bridges, bolts and nuts, containers, supports/trust, etc for industrial, construction, shipbuilding, and off-shore structures. Protection for welding seams, grating, metal sheets, and areas difficult to paint.

Physical Data

		SPZ PREMIUM
Colour	:	Grey, Silver
Flash Point	:	42 ⁰C
VOC	:	539g/L
Volume solid	:	54 +/- 2%

Shelf Life @ 25⁰C/indoor: unlimited ( for prolonged storage, it is recommended to shake by auto shaker once every two years)

Typical Thickness: 50 ~ 75m dried film.

Drying Time(at Dry Film Thickness 60m)	Temperature	10⁰C	20⁰C	30⁰C
	Surface Dry	30mins	20mins	1.0 mins
	Hard Dry	3 hrs	1.5 hrs	1 hrs
Painting interval:	Minimum	3 hrs	1.5 hrs	1 hrs
Painting interval:	Max. (self)	–	–	–
Theoretical coverage (at DFT 60-90m)		0.11~0.166 L/m² ; 9.1~ 6.0 m²/L
Service temperature		-60 to 180⁰C (dry)

Application Data

Thinner: Hana STABILIS SPZ Diluent

Application Method: airless spray, roller, brush

Mixing Procedure :	Mix for at least two minutes or until homogeneous.
Drying schedule :	Drying by solvent evaporation and moisture curing. Higher film thickness, insufficient ventilation, or lower temperature will require longer drying time. Excessive humidity or condensation on the surface can interfere with the drying cause discoloration and may result in a surface haze. Any haze or contamination must be removed by water washing before recoating.

This product requires the substrate temperature to be above the dew point ( + 3~5 ⁰ C). Condensation due to substrate temperatures below the dew point can cause flash rust on metal and adhesion will be affected.

Application Procedure

Mix properly the paint before use.

Flush equipment with Stabilis SPZ Diluent before use.
Mix the paint thoroughly until homogeneous.
Thin with Stabilis SPZ Diluent only if necessary for workability.
When applying by conventional spray, use adequate air pressure and volume for proper atomization.
Apply a wet coat in even parallel passes, overlapping 50% to avoid holidays and pinholes.
Excessive thickness can prolong drying and sagging.
Clean up all equipment with thinner immediately after use.
Keep containers tightly close and store them in a proper storage area.

Condition of Application

Use a brush or roller with a 1/8” nap. Apply at a sufficient thickness and avoid repeating rolling to have good leveling.

Temperature	:	Min 5 ⁰ C ; Max 50 ⁰ C
Humidity	:	Maximum 85 % R.H.
For Airless spray:-
Tip Size	:	Graco 721, 723 or equivalent
Paint Output pressure	:	11.7 – 17.7 MPa (g)
Viscosity	:	25 ~ 40 sec Ford Cup No 4
Thinning	:	0 – 10 % by volume

Surface Preparation

General :

Surfaces must be clean and dry, and all contaminants like dirt, dust, and oil must be removed by appropriate methods to ensure good adhesion.

Abrasive blast clean

Abrasive blast clean to Sa 2.5 (ISO-8501) or SSPC-SP6. In case of hydro blasting or hydro jetting to remove the existing coating, ginger rust should be removed and blow dry before application. The surface profile must be a minimum of 50 microns.

Shop primed steelwork

The Weld seam and the damaged area should be cleaned to a minimum St3 or SSPC-SP3. The shop-primed steelwork should be repaired for any rust and free from any contaminant with suitable secondary surface preparation such as spot blast, sweeping, or power tooling.

Performance Data

Properties	Test Method	Evaluation
Pull off Strength	ASTM D4541-02	> 15kgf /cm²
Salt Spray ( 5% NaCl solution)	ASTM B117	1500hrs, passed C5M, as system
Humidity (50 ⁰C, 100% RH)	ASTM D1748	1000hrs, passed C5M, as system

Safety Precaution & Clean-Up

Safety :	Read and follow the material safety data sheet (MSDS) before use. Employ normal safety precautions. Put on necessary personal protection equipment when handling and using this product.
Ventilation :	when working in a confined workplace, thorough air ventilation must be used during and after application until the coating is cured. The ventilation system should be effective to prevent solvent vapor concentration from reaching a lower explosion limit for the product and to ensure exposure limit to the personnel is below the permissible exposure limit.
Caution :	All electrical equipment and installations should be made and properly grounded. In areas where explosion hazards exist, workmen should be used non-ferrous tools and conductive and non-sparkling shoes.
Clean-up :	Use Hana Paint polyurethane thinner (Hana Thinner U) or hydrocarbon solvent for cleaning. Observe safety precautions when using the solvents. In case of spillage, absorb and dispose of the material and used container according to local required regulations or through a licensed waste collector.

Disclaimer & Limited Warranty

Disclaimer

Data, specifications, directions, and recommendations given in this data sheet represent test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness, or appropriateness under the actual conditions of any intended use is not guaranteed and must be determined by the user. The products are delivered and any technical assistance is given subject to our GENERAL CONDITIONS OF SALE, DELIVERY, AND SERVICE and, unless otherwise expressly agreed in writing, manufacturer and seller assume no liability in excess of that stated therein for results obtained, injury, direct or consequential damage incurred from the use as recommended above or otherwise.

Limited Warranty

Whilst we endeavor to ensure that all advice we give about this product is correct and manufactured according to the standard quality control system, however, we have no control over either the quality or condition of the substrate or many other factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage arising out of the use of this product.

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