Stabilis IOZ

The Stabilis IOZ is an inorganic zinc-rich coating that provides excellent durability against corrosion.

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Category: Stabilis Tags: anti-corrosion, protective coating

Features	Corrosive Resistance, Weather Resistance
Paints	Metal Paint, Primers, Sealers & Undercoats, Exterior Paint, Surface Treatment
Size	1 Litre, 2 Litres, 5 Litres, 400 ml
Colors	Grey

Description

If you’re looking for an outstanding inorganic zinc-rich coating, look no further than the Stabilis IOZ! This high-performance primer is perfect for severe corrosive environments and provides excellent durability against corrosion. Additionally, it is easy to use and can be applied via spray, brush, or roller. Whether you’re looking for general-purpose anti-corrosion protection or a suitable coating for heavy-duty applications, the Stabilis IOZ is a perfect choice. It also features excellent heat resistance and is compatible with various subsequent coatings. If you’re in need of an anti-corrosion coating for steel structures in coastal areas such as refineries, mines, power plants, or bridges, the Stabilis IOZ is an ideal solution.

Features

Excellent durability in a wide range of corrosives. Meet the corrosive requirement of ISO12944-6 C5I or C5M as a system.
Easy to use – spray, brush, roller
General purpose anti-corrosion inorganic zinc-rich Primer.
Suitable for most all-steel structures.
Excellent mechanical and physical properties for heavy-duty application
Heat Resistance up to 450 ⁰C with silicone finish
Compatible with various subsequent coating

Typical Uses

Suitable for use as anti-corrosion coating barrier protection and active cathodic protection. Recommend to use for steel structures in coastal areas such as refineries, mining facilities, power plants, bridges, buildings, and steel installation. It has excellent mechanical and physical properties such as adhesion, impact, and abrasion resistance which minimize mechanical damage during handling and transportation.

Physical Data

Color	:	Grey,
Flash Points	:	Base : 15 ⁰C Powder : – ⁰C
Volume Solid	:	60+/- 2%
VOC(as supplied)	:	500g/L
Shelf Life @25⁰C / indoor	:	12 months

Typical Thickness: 50 ~ 75m dried film.

Drying Time(at Dry Film Thickness 20m)	Temperature	10⁰C	20⁰C	30⁰C
	Surface Dry	30mins	20mins	10 mins
	Hard Dry	5 hrs	4.0 hrs	3.0 hrs
Painting interval:	Minimum	32 hrs	24 hrs	18 hrs
Painting interval:	Max. (self)	90days	90 days	90 days
Theoretical coverage (at DFT 50- 75m)		0.083~0.125 L/m² ; 12.0 ~ 8.0 m²/L
Service temperature		-60 to 450⁰C (dry)

Application Data

Thinner: Acrylic Thinner

Application Method: airless spray, roller, brush

Mixing Procedure :	Power mix for at least two minutes or until homogeneous.
Drying schedule :	Drying by solvent evaporation and chemical curing with moisture and humidity in the surrounding. Higher film thickness, insufficient ventilation, or lower temperature will require longer drying time. Excessive thickness may result in mud cracking.

This product requires the substrate temperature to be above the dew point ( + 3~5 ⁰ C). Condensation due to substrate temperatures below the dew point can cause flash rust on metal and adhesion will be affected.

Color Different: The paint used as a primer or anti-fouling may have slight color variance between batches. Similarly, the paint under sunlight exposure may fade and chalk.

Application Procedure

Mix properly the paint before use.

Flush equipment with Hana thinner A before use.
Mix the paint (part A and Part B accordingly to the mixing ratio) thoroughly until homogeneous.
Thin with Hana Thinner A only if necessary for workability.
When applying by conventional spray, use adequate air pressure and volume for proper atomization.
Apply a wet coat in even parallel passes, overlapping 50% to avoid holidays and pinholes.
Constant stirring is recommended when using airless spray to prevent the settling of heavy powder.
Excessive thickness can prolong drying, sagging, and mud cracking.
Clean up all equipment with thinner immediately after use.
Keep containers tightly close and store them in a proper storage area.

Condition of Application

Use a brush or roller with a 1/8” nap. Apply at a sufficient thickness and avoid repeating rolling to have good leveling.

Temperature	:	Min 5 ⁰ C ; Max 50 ⁰ C
Humidity	:	Maximum 85 % R.H.
For Airless spray:-
Tip Size	:	Graco 419, 519 or equivalent
Paint Output pressure	:	9.8 MPa (g)
Viscosity	:	10~12 sec by Ford Cup No 4
Thinning	:	0 – 5 % by volume

Surface Preparation

General :

Surfaces must be clean and dry, and all contaminants like dirt, dust, and oil must be removed by appropriate methods to ensure good adhesion.

Abrasive blast clean

Abrasive blast clean to Sa 2.5 (ISO-8501) or SSPC-SP6. In case of hydro blasting or hydro jetting to remove the existing coating, ginger rust should be removed and blow dry before application. The surface profile must be a minimum of 50 microns.

Shop primed steelwork

The Weld seam and the damaged area should be cleaned to a minimum St3 or SSPC-SP3. The shop-primed steelwork should be repaired for any rust and free from any contaminant with suitable secondary surface preparation such as spot blasts, sweeping, or power tooling.

Performance Data

Properties	Test Method	Evaluation
Pull off Strength	ASTM D4541-02	> 20kgf /cm² ( 2Mpa)
Salt Spray ( 5% NaCl solution)	ASTM B117	1500hrs, passed C5M, as system
Humidity (50 ⁰C, 100% RH)	ASTM D1748	1000hrs, passed C5M, as system

* as a 2 -3 coats system

Safety Precaution & Clean-Up

Safety :	Read and follow the material safety data sheet (MSDS) before use. Employ normal safety precautions. Put on necessary personal protection equipment when handling and using this product.
Ventilation :	when working in a confined workplace, thorough air ventilation must be used during and after application until the coating is cured. The ventilation system should be effective to prevent solvent vapor concentration from reaching a lower explosion limit for the product and to ensure exposure limit to the personnel is below the permissible exposure limit.
Caution :	All electrical equipment and installations should be made and properly grounded. In areas where explosion hazards exist, workmen should be used non-ferrous tools and conductive and non-sparkling shoes.
Clean-up :	Use Hana Paint polyurethane thinner (Hana Thinner U) or hydrocarbon solvent for cleaning. Observe safety precautions when using the solvents. In case of spillage, absorb and dispose of the material and used container according to local required regulations or through a licensed waste collector.

Disclaimer & Limited Warranty

Disclaimer

Data, specifications, directions, and recommendations given in this data sheet represent test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness, or appropriateness under the actual conditions of any intended use is not guaranteed and must be determined by the user. The products are delivered and any technical assistance is given subject to our GENERAL CONDITIONS OF SALE, DELIVERY, AND SERVICE and, unless otherwise expressly agreed in writing, manufacturer and seller assume no liability in excess of that stated therein for results obtained, injury, direct or consequential damage incurred from the use as recommended above or otherwise.

Limited Warranty

Whilst we endeavor to ensure that all advice we give about this product is correct and manufactured according to the standard quality control system, however, we have no control over either the quality or condition of the substrate or many other factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage arising out of the use of this product.

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