Stabilis E-MIO

STABILIS E-MIO is a two-component, high solid, surface tolerant pure epoxy micaceous iron oxide coating that can be used as an anti-corrosive primer in severe environments.

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Category: Stabilis Tags: protective coating, steel and metal structure

Size	1 Litre, 2 Litres, 5 Litres, 400 ml
Paints	Metal Paint, Exterior Paint, Surface Treatment
Colors	Brown, Grey, Light Grey, Red
Features	Corrosive Resistance, Weather Resistance

Description

STABILIS E-MIO is a two-component, high solid, surface tolerant pure epoxy micaceous iron oxide coating that can be used as an anti-corrosive primer in severe environments. It has excellent durability and is easy to use. It is suitable for most areas of the ship and coastal steel structures. It has excellent mechanical and physical properties. It provides extended overcoating intervals especially suitable for industrial where the final coat is applied at the site.

Features

Excellent durability in a wide range of corrosives Meet the corrosive requirement of ISO12944-6 C5I or C5M as a system.
Easy to use – spray, brush, roller
General purpose Surface Tolerant Epoxy coating for primer and undercoat.
Suitable for most of the areas of the ship and coastal steel structures.
Excellent mechanical and physical properties for heavy-duty application
Compatible with various subsequent coating with long overcoating interval

Typical Uses

Suitable for use as a protective coating for various parts of the ship such as hull, deck, superstructures, and ballast tanks. Recommend to use for steel structures in coastal areas such as refineries, mining facilities, power plants, bridges, buildings, and steel installation. It has excellent mechanical and physical properties such as adhesion, impact, and abrasion resistance which minimize mechanical damage during handling and transportation. It provides an extended overcoating interval especially suitable for industries where the final coat is applied at the site.

Physical Data

Color	:	Light Grey, Grey, Red, Brown,
Flash Points	:	Base : 15.0 ⁰C Hardener : 14.0 ⁰C
Volume Solid	:	76+/- 2%
VOC(as supplied)	:	246g/L
Shelf Life @25⁰C / indoor	:	24 months

Typical Thickness: 75 ~ 150µ dried film.

Drying Time(at Dry Film Thickness 125µ)	Temperature	10⁰C	20⁰C	30⁰C
	Surface Dry	11.0 hrs	4.0 hrs	2.5 hrs
	Hard Dry	19 hrs	9.0 hrs	5.0 hrs
Painting interval:	Minimum	19 hrs	9 hrs	5.0 hrs
Painting interval:	Max. (self)	120 D	120 D	120D
Pot LIfe		5.0 hrs	3.0hrs	2.0hrs
Theoretical coverage (at DFT 100- 150µ)		0.13~0.20 L/m²;7.6 ~ 5.0m²/L
Service temperature		-60 to 150⁰C (dry)

Application Data

Mixing ratio : Base : hardener = 90 : 10 ( by weight)

Application Method: airless spray, roller, brush

Mixing Procedure :	Add part B to part A and power mix for at least two minutes or until homogeneous.
Drying schedule :	Drying by solvent evaporation and chemical cross-linking. Higher film thickness, insufficient ventilation, or lower temperature will require longer drying. Excessive humidity or condensation on the surface can interfere with the drying cause discoloration and may result in a surface haze. Any haze or contamination must be removed by water washing before recoating.

This product requires the substrate temperature above the dew point ( + 3~5 ⁰ C). Condensation due to substrate temperatures below the dew point can cause flash rust on metal, affecting adhesion.

Color Different: The paint used as a primer or anti-fouling may have slight color variance between batches. Similarly, the paint under sunlight exposure may fade, and chalk

Application Procedure

Mix properly the paint before use.

Flush equipment with epoxy thinner before use.
Mix the paint (part A and Part B accordingly to the mixing ratio) thoroughly until homogeneous.
Thin with epoxy thinner only if necessary for workability.
When applying by conventional spray, use adequate air pressure and volume for proper atomization.
Apply a wet coat in even parallel passes, and overlap 50% to avoid holidays and pinholes.
Excessive thickness can prolong drying and sagging.
Clean up all equipment with thinner immediately after use.
Keep containers tightly close and store them in a proper storage area.

Condition of Application

Use a brush or roller with a 1/8″ nap. Apply at a sufficient thickness and avoid repeating rolling to have good leveling.

Temperature	:	Min 5 ⁰ C ; Max 50 ⁰ C
Humidity	:	Maximum 85 % R.H.
For Airless spray:-
Tip Size	:	Graco 621, 623 or equivalent
Paint Output pressure	:	14.7 – 17.7 MPa (g)
Viscosity	:	1.5 ~ 2.0 Pa.s
Thinning	:	0 – 10 % by volume

Surface Preparation

General :

Surfaces must be clean and dry, and all contaminants like dirt, dust, and oil must be removed by appropriate methods to ensure good adhesion.

Abrasive Blast Clean:

Abrasive blast clean to Sa 2.5 (ISO-8501) or SSPC-SP6. In case of hydro blasting or hydro jetting to remove the existing coating, ginger rust should be removed and blow dry before application. The surface profile must be a minimum of 50 microns.

Shop Primed Steelwork:

The Weld seam and the damaged area should be cleaned to a minimum St3 or SSPC-SP3. The shop-primed steelwork should be repaired for any rust and free from any contaminant with suitable secondary surface preparation such as spot blasts, sweeping, or power tooling.

Performance Data

Properties	Test Method	Evaluation
Pull off Strength	ASTM D4541-02	> 20kgf /cm² ( 2Mpa)
Salt Spray (5% NaCl solution)	ASTM B117	1500hrs, passed C5M, as system
Humidity (50 ⁰C, 100% RH)	ASTM D1748	1000hrs, passed C5M, as system

Safety Precaution & Clean-Up

Safety :	Read and follow the material safety data sheet (MSDS) before use. Employ normal safety precautions. Put on necessary personal protection equipment when handling and using this product.
Ventilation :	when working in a confined workplace, thorough air ventilation must be used during and after application until the coating is cured. The ventilation system should be effective to prevent solvent vapor concentration from reaching a lower explosion limit for the product and to ensure exposure limit to the personnel is below the permissible exposure limit.
Caution :	All electrical equipment and installations should be made and properly grounded. In areas where explosion hazards exist, workmen should be used non-ferrous tools and conductive and non-sparkling shoes.
Clean-up :	Use Hana Paint polyurethane thinner (Hana Thinner U) or hydrocarbon solvent for cleaning. Observe safety precautions when using the solvents. In case of spillage, absorb and dispose of the material and used container according to local required regulations or through a licensed waste collector.

Disclaimer & Limited Warranty

Disclaimer

Data, specifications, directions, and recommendations given in this data sheet represent test results or experience obtained under controlled or specially defined circumstances. Their accuracy, completeness, or appropriateness under the actual conditions of any intended use is not guaranteed and must be determined by the user. The products are delivered and any technical assistance is given subject to our GENERAL CONDITIONS OF SALE, DELIVERY, AND SERVICE and, unless otherwise expressly agreed in writing, manufacturer and seller assume no liability in excess of that stated therein for results obtained, injury, direct or consequential damage incurred from the use as recommended above or otherwise.

Limited Warranty

Whilst we endeavor to ensure that all advice we give about this product is correct and manufactured according to the standard quality control system, however, we have no control over either the quality or condition of the substrate or many other factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability whatsoever or howsoever arising for the performance of the product or for any loss or damage arising out of the use of this product.